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Bastón

a foldable cane for my abuela

Close-up of the Bastón folded

Bastón is Spanish for cane. This project was as personal as it was technical, co-designed by and for my grandmother.

For
My abuela
Team
Solo project
Materials
Turned wood, machined metal

A foldable cane, designed and built by hand. The build combined old and new techniques: a hand-turned wooden shaft on the lathe, a machined metal folding mechanism (designed by me) milled and drilled (by me), and water-jet-cut links.

A 5.8" hole was drilled straight down the center of the hand-turned rod to house the internal folding mechanism, invisible when assembled and essential to how it works. Every joint was tested individually before final assembly: milling the slot, drilling the center bore, lathing both the long and short shaft sections, and shaping the outer wooden shell.

Bastón's Journey

From Sketch to Finished Cane

Rapid prototype & sketches Cardboard rapid prototype and hand sketches for the Bastón folding mechanism

Hand sketches of the folding mechanism beside a cardboard prototype of the same joint. Cardboard first, because it costs nothing to cut it again.

3D prints of mechanism 3D-printed folding mechanism parts for the Bastón cane

The same joint printed, so I could feel the fit before committing it to metal: the slotted arm and the stepped barrel it pivots into.

Me on the lathe Sebastian Esteva turning aluminum on a lathe for the Bastón's custom joint

Turning aluminum for the custom joint. The wooden shafts were hand-turned on this same lathe.

Selection of parts in the cane Wood, aluminum, and brass parts laid out for the Bastón cane build: hand-turned shafts, water-jet-cut joiners, and the machined folding joints

Everything that goes inside: two turned shaft sections, a brass tube, water-jet-cut links, steel pins, and the two machined aluminum joints.

Bastón finished cane leaning against a wooden bench outdoors

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